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Sm-2400 Open Width Knitted Fabric Singeing Machine

Suitable for Open-width fabric singeing machines.
Availability:
Quantity:
  • SM-2400B

  • Honsun


Product Usage

Suitable for Open-width fabric singeing machines


Technical Features

1. Wide application for pure cotton, artificial cotton, T/C, CVC, T/R and other knitted fabric. 

2. Highly efficient and energy-saving burners for low gas consumption only 12 cubic meters/hour/piece, nearly 30% lower than other normal burners. 

3. The burners are made of aluminum alloy for high-efficiency and high temperature flame. The flame temperature is up to 1320 degrees Celsius. 

4. The flame has strong penetration and uniform singeing without any fire path. The flame can pass through the gaps between the warp and weft yarns of   the fabric, burning away the fuzz in the gaps, making the fabric surface smoother and clearer in texture. The singeing level can reach level 5. 

5. The machine has a long service life. The main machine can last over 10 years and the burners over 20,000 hours. 6. Multiple online tests are equipped, including tests for flame condition, cooling water currents, smoke exhaust fan, high pressure fan, water pressure and   temperature, so as to make sure the machine operates safely and normally. 

7. Designed for environmental protection and energy saving with zero emission. Inside the machine, a high-power exhaust fan is used for no smoke escaping   out. The cooling water circulating system works steadily at constant pressure, to further protect the singeing machine and to realize zero emission.

8. The whole machine is highly automated. Auto ignition is applied to the burners, with an automatic pressur.


Technical Parameters:

1. Working width: 2200~2400mm 

2. Length of guiding roller: 2400mm 

3. Length of burner: 2400mm 

4. Number of burners: 2-4 

5. Designed speed: 0~100 m/min 

6. Singeing speed: 40~100 m/min

7. Singeing method: Counterburning, cutting burning, through burning 

8. Heat source: Natural gas, coal gas 

9. Power consumption:coal usage: 10kg/hr, natural gas: 10m3 /hr, steam: 80kg/hr~100 kg/hr 

10. Pressure of coal gas: 0.7~1kg/cm2  

11. Pressure of natural gas: 1.0~1.5kg/cm2 

12. Pressure of steam: 4kg/cm2 

13. Break point treatment: Automatic turning of burner 

14. Extinction and cooling method: Steam extinction, nitrogen fire extinguishing, water cooling 

15. Singeing grade: 3.5~5 

16. Overall power:  Two burners: 27kW,  Four burners: 33kW 

17. Dimensions:(L* W* H)Four burners: 7500*4200*3300mm, Two burners: 7000*3800*3300mm

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Product Introduction

With higher and higher requirements for the knitted fabric, cloth needs to be flatter and clearer. Currently the enzyme erosion method is generally applied. But such a method has problems like low bursting, instability in effects and high production costs. And some kinds of fabric cannot go through such processes due to their texture. Thus our company has developed a opening and singeing machine with independent intellectual property rights. Singeing can be applied with the grey fabric or directly to the finished fabric, reducing the costs and consumption of the traditional erosion largely and at the same time raising the bursting strength of cloth, so as to realize a clearer texture.

It has been an evident trend to transform from the original tubular to width opening singeing and mercerizing. Opening singeing boasts obvious advantages over the tubular ones: Singeing can be realized in a cleaner and more thorough manner, and such defects as singeing traces and uneven singeing do not occur easily.

On the basis of drawing on the advantages of similar products home and overseas, we have done reasonable adjustment to the design of this product, so as to effectively avoid the curling of knitted fabric, reduce the tension to its lowest, make its operation more simple and human-based and the structure more reasonable and easier to use.

Technical Features

1. Applicable to a wide range of varieties, including pure cotton, artificial cotton, TC, CVC, T/R and other knitted fabric.

2. Highly efficient and energy-saving, the gas consumption of the burners is 12 cubic meters/hour/piece, 30% lower than        normal ones.

3. The latest two-way burners are applied especially for knitted fabric, with a robust fire force and penetration. And even        singeing is realized. The flame could get through the warp and weft yarns and remove the fluff there, so as to make the      cloth more bright and clean, with a clear texture and realize level5 scouring.

4. The equipment has a long life span. The main machine can last over 10 years and the burners over 20,000 hours.

5. Multiple online tests are equipped, including tests for flame condition, cooling water currents, smoke exhaust fan, high      pressure fan, water pressure and temperature, so as to make sure the machine operates safely and normally.

6.  Designed for environmental protection and energy saving with zero emmission. Inside the machine is a high power             exhaust machine to avoid soot and smoke emmission. Also smoke evacuation and dust removal devices are at your            disposal to serve the environmental requirements. The  cooling water circulation system works steadily at constant              pressure, to further protect the singeing machine and to realize zero emmission.

7. The whole machine is highly automated. Autoignition is applied to the burners, with an automatic pressure adjusting          function and a LCD touch screen to control the thermal power. The operation functions are highly simplified to raise          the controllability of the machine.


Technical Parameters:

1. Working width: 2200mm~2400mm

2. Length of guiding roller: 2400mm

3. Length of burner: 2400mm

4. Designed speed:  0~100 m/min

5. Heat source: natural gas, coal gas

6. Power consumption: coal usage: 15KG/hr;  natural gas: 20M3/hr; steam: 80kg/hr~100 kg/hr

7. Pressure of coal gas : 0.7 - 1kg/cm2; pressure of natural gas: 1.0-1.5kg/cm2; pressure of steam: 4kg/cm2;

8. Break point treatment: automatic turning of burner

9. Extinction and cooling method: steam extinction; water cooling

10. Singeing grade:3.5~5

11. Overall power: 18KW

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